Conair A1-4 Guida Utente

Basic 32 Loader ControlInstant Access Parts and Service(800) 458-1960(814) 437-6861www.conairnet.comThe Conair Group, Inc.One Conair DrivePittsburgh,

The control is mounted on the front of the I/O station. Insideis a processor with base, containing up to 8 input/output mod-ules. The number of input

UGC007/0702 Basic 32 Loader ControlDESCRIPTION 2-3HOW IT WORKSThe B32 communicates with each pump, vacuum receiver andmaterial valve wired to Input/Ou

SPECIFICATIONSBasic 32 Loader Control UGC007/07022-4 DESCRIPTIONMODEL B32Performance characteristicsMaximum number of vacuum receivers 32Maximum numbe

3-1UGC007/0702 Basic 32 Loader Controll Unpacking the Boxes . . . . . . . . . . .3-2l Preparing for Installation . . . . . . . .3-3l Installing the

Carefully remove the B32 components from their shipping containers, and set upright.Remove all packing material, protective paper,tape and plastic.Car

PREPARING FORINSTALLATIONUGC007/0702 Basic 32 Loader ControlINSTALLATION 3-3You should plan the location of the B32 control to ensure easyaccess and m

WIRINGCONSIDERATIONSInstallation of the B32 control consists of:r Mounting the enclosure.r Wiring loaders to the control.r Wiring pumps to the control

UGC007/0702 Basic 32 Loader ControlINSTALLATION 3-5The B32 Input/Output enclosure should bemounted on a wall, or other secure verticalsurface, at a he

Each vacuum receiver, pump andmaterial valve in the system must bewired to power or common/groundterminals and Input/Output modulesinside the B32 cont

The loader wires connect to power terminals or terminals onthe I/O modules inside the control enclosure. The number of loaders and options in the conv

It’s a good idea to record the model, serial and software version numbers of your equipment and the date you receivedit in the User Guide. Our service

Basic 32 Loader Control UGC007/07023-8 INSTALLATIONCONNECTINGMAIN POWERTO THE B32The B32 Input/Output enclosure is equipped with a three-prong plug an

To begin Initial Setup:Turn on power to the B32. The Power ON/OFF switch is on the left side of the con-trol enclosure.Wait for the control to boot. D

Basic 32 Loader Control UGC007/07023-10 INSTALLATIONSETTINGLOADERPARAMETERSThe loader must be correctly installed and wired before settingparameters.T

UGC007/0702 Basic 32 Loader ControlINSTALLATION 3-11ENABLINGLOADERSTo enable the loaders from the main screen:Use the Up/Down arrows to scroll to Load

SELECTING APASSWORDBasic 32 Loader Control UGC007/07023-12 INSTALLATIONThe B32 provides password security to prevent unauthorizedchanges to loader or

4-1UGC007/0702 Basic 32 Loader Controll B32 Control Features . . . . . . . . . . .4-2l Viewing Loader Status . . . . . . . . . .4-3l Enabling and Di

Basic 32 Loader Control UGC007/07024-2 OPERATIONB32CONTROLFEATURESThe B32 operator interface allows you to view the status of the vacu-um receivers an

UGC007/0702 Basic 32 Loader ControlOPERATION 4-3VIEWINGLOADERSTATUSTo view loader status from the main screen:Use the Up/Down arrows to scroll to Load

ENABLINGAND DISABLINGLOADERSBasic 32 Loader Control UGC007/07024-4 OPERATIONWARNING: Develop and follow proceduresfor safe operation of the system to

UGC007/0702 Basic 32 Loader ControlOPERATION 4-5To enable the pumps from the main screen:Use the Up/Down arrows to scroll to Loader Settings.Press the

UGC007/0702 Basic 32 Loader ControlTABLE OFCONTENTSINTRODUCTION ...1-1Purpose of the User Guide...

Basic 32 Loader Control UGC007/07024-6 OPERATIONCONFIGURINGLOADERSYou may need to change loader settings whenever you changematerials or to obtain the

UGC007/0702 Basic 32 Loader ControlOPERATION 4-7ASSIGNINGLOADERS ANDPUMPSYou may need to change loader and pump assignments tomatch the conveying syst

ASSIGNING ABACKUP PUMPBasic 32 Loader Control UGC007/07024-8 OPERATIONA backup pump can be assigned to replace any of the eightpump systems during ope

CONFIGURINGTHE ALARMUGC007/0702 Basic 32 Loader ControlOPERATION 4-9Te loader can be configured for demand alarm, fill alarm or noalarm.To configure t

To back up the PLC program and save the configuration:Use the Up/Down arrows to scroll to Loader Config.Press the Enter arrow. The Loader Configurati

5-1UGC007/0702 Basic 32 Loader Controll Maintenance checklist . . . . . . . .5-2MAINTENANCE

You should develop a preventive maintenance schedule for all components in the conveying system to ensure optimum operation and performance. The B32 m

6-1UGC007/0702 Basic 32 Loader Controll Before Beginning . . . . . . . . . . . .6-2l A Few Words of Caution . . . . . .6-2l Identifying the Cause of

Before you begin troubleshooting:o Find the manuals and wiring diagrams thatwere shipped with your equipment.These materials contain details you will

The TROUBLESHOOTING section explains how to clear analarm, and provides diagnostic tables to help you determinethe cause of the alarm.Diagnostic table

Basic 32 Loader Control UGC007/0702TABLE OFCONTENTSTROUBLESHOOTING . . . . . . . . . . . . . . . .6-1Before Beginning . . . . . . . . . . . . . . . .

When a conveying problem occurs, the screen displays thealarm message and the audible alarm sounds. To silence the alarm and fix the problem:Press the

CLEARING CPUAND I/O ALARMSUGC007/0702 Basic 32 Loader ControlTROUBLESHOOTING 6-5CPU and Iinput/Output errors will stop the B32 control.These errors ma

CONVEYINGSYSTEMALARMSBasic 32 Loader Control UGC007/07026-6 TROUBLESHOOTINGAlarmNo Material AlarmPossible causeThere is no material atthe source.Loade

CONVEYINGSYSTEMALARMSUGC007/0702 Basic 32 Loader ControlTROUBLESHOOTING 6-7AlarmNo Material Alarm(continued)Pump OverloadPossible causeVacuum pump is

PROCESSORAND POWERPROBLEMSFaultPossible causeSolutionOPERATORINTERFACEPROBLEMSBasic 32 Loader Control UGC007/07026-8 TROUBLESHOOTINGFaultTerminal does

UGC007/0702 Basic 32 Loader ControlTROUBLESHOOTING 6-9I/O ERRORSWARNING: Electrical shock hazardDiagnosing electrical and processor problemsrequire ac

UGC007/0702 SERVICE INFORMATIONAPPENDIX A1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are

WARRANTY INFORMATION IMS0003/0796A2 APPENDIXEQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on t

UGC007/0702 RESTORING THE PROGRAMAPPENDIX B1The program can be restored to the plant configuration if forsome reason the program has been interrupted

1-1UGC007/0702 Basic 32 Loader Controll Purpose of the User Guide ...1-2l How the guide is organized ...1-2l Your responsibilities as a use

Basic 32 Loader Control UGC007/0702Appendix CTroubleshooting Your SystemThis chapter describes how to troubleshoot your controller. Topics include:•

Basic 32 Loader Control UGC007/0702C-2 Troubleshooting Your SystemWhen Operating NormallyThe POWER and RUN LEDs are on. If a force condition

Basic 32 Loader Control UGC007/0702Troubleshooting Your System C-3Controller Error Recovery ModelUse the following error recovery model to he

Basic 32 Loader Control UGC007/0702C-4 Troubleshooting Your SystemIdentifying Controller FaultsWhile a program is executing, a fault may occ

Basic 32LoaderControl UGC007/0702Appendix DFault Messages and Error CodesThis chapter describes how to troubleshoot your controller. Topics include:•i

UGC007/0702 Basic 32 Loader Control D-2 Fault Messages and Error CodesManually Clearing Faults Using the Fault RoutineThe oc

Basic 32 Loader Control UGC007/0702Fault Messages and Error Codes D-30006 MEMORY MODULE HARDWARE FAULTThe memory module hardware fau

Basic 32 Loader Control UGC007/0702D-4 Fault Messages and Error Codes0016 STARTUP PROTECTION FAULTThe user fault routine was executed at powe

Basic 32 Loader Control UGC007/0702Fault Messages and Error Codes D-50028 INVALID OR NONEXISTENT USER FAULT ROUTINE VALUE•A fault rout

Basic 32 Loader Control UGC007/07021-2 INTRODUCTIONThis User Guide describes the Conair Basic 32 LoaderControl and explains step-by-step how to instal

Basic 32 Loader Control UGC007/0702D-6 Fault Messages and Error Codes003D INVALID SEQUENCER LENGTH/POSITIONA sequencer instruction (SQO, SQC

Basic 32 Loader Control UGC007/0702Fault Messages and Error Codes D-70083 MAX I/O CABLES EXCEEDEDThe maximum number of expansion I

Basic 32 Loader Control UGC007/0702D-8 Fault Messages and Error Codesxx8B(1)(2)EXPANSION I/O POWER SUPPLY CONFIGURATION MISMATCH ERROR•Eithe

UGC007/0702 Basic 32 Loader ControlINTRODUCTION 1-3We design equipment with the user’s safety in mind. You canavoid the potential hazards identified o

2-1UGC007/0702 Basic 32 Loader Controll What is the B32? . . . . . . . . . . . .2-2l Typical Applications . . . . . . . . . .2-2l How it Works . . .