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Thermolator TW-1 and TW-2 UGH015/0100
6-8 TROUBLESHOOTING
WARNING
A
LARMS
Alarm
The Thermolator
will not heat to the
setpoint temperature,
or takes too long to
reach the setpoint
temperature. The
actual temperature of
fluid supplied to the
process is lower than
the setpoint devia-
tion allows.
WARNING:
The Thermolator should
be tested and repaired
only by qualified techni-
cians equipped with the
correct tools and trained
in the maintenance and
repair of electrical sys-
tems and industrial
appliances.
Possible cause
Is the cooling valve stuck
open or leaking water?
Did a heater element fail?
Did a heater contactor
fail?
Is the low deviation tem-
perature set too low?
Is the Thermolator cor-
rectly sized for the appli-
cation?
Solution
Disassemble the cooling valve
and check for particles block-
ing the valve seat. Check the
valve seat for excessive wear.
Replace as required using a
valve repair kit. See Repairing
Solenoid Valves.
With the unit powered down:
Check for loose connections.
Check resistance between the
phase legs on the output side
of the heater contactor.
Readings should be within
0.25 ohms of each other.
Replace the heater, if neces-
sary. See Replacing Heater
Elements.
With power on and the
Heater LED lit: Check the
amp draw on each of the three
phase legs to the heater. All
should match the FLA listed
for the heater on the unit
nameplate. Replace the heater
contactor if there is a voltage
imbalance greater than 10%.
See Replacing the Heater
Contactor.
Increase the low deviation set-
ting. The recommended setting
is 2° F to 10° F below the
process setpoint.
Review specifications and
selection guidelines that apply
to heater and pump sizes in
temperature control units.
Low Deviation
The Thermolator has detected a problem that could lead to a shut
down condition if it is not corrected.
◆ The Alarm LED lights.
◆ The Thermolator continues operating.
◆ The control displays a red LED or alarm code indicating the
source of the problem.
- Thermolator 1
- TEMPERATURE 2
- AND STOP 2
- MOLD LEAKS 2
- TPHF017/1101 3
- CONTROLS 4
- SPECIFICATIONS NOTES: 5
- SEQUENCE OF OPERATION 6
- TROUBLESHOOTING A VTR UNIT 7
- Figure 1 8
- Starting the Thermolator 12
- Stopping the Thermolator 12
- TW-1 and TW-2 16
- Please record your 17
- TABLE OF 18
- CONTENTS 18
- INTRODUCTION 20
- READ THIS SO NO 22
- EAD THIS SO NO 23
- ONE GETS HURT 23
- 1-4 INTRODUCTION 23
- DESCRIPTION 24
- WHAT IS THE 25
- THERMOLATOR ? 25
- HOW IT WORKS: 26
- INJECTION 26
- SPECIFICATIONS 29
- FEATURES AND 31
- INSTALLATION 32
- UNPACKING THE 33
- PREPARING FOR 34
- CONNECTING 35
- PROCESS AND 35
- WATER SUPPLY 35
- PURGE VALVE 36
- TESTING THE 38
- 3-8 INSTALLATION 39
- CHANGING 40
- ENABLING AND 41
- DISABLING 41
- PASSCODE 41
- PROTECTION 41
- SELECTING THE 43
- CONTROL POINT 43
- DEVIATION 45
- ACTIVATING SPI 46
- INSTALLING THE 47
- AUTO START 47
- OPERATION 50
- 4-2 OPERATION 51
- TW-2 CONTROL 52
- MOUNTING THE 53
- LOCATION 53
- ENTERING A 54
- STARTING THE 55
- STOPPING THE 56
- USING THE 57
- MANUAL PURGE 57
- PERATION 4-9 58
- PERFORMING AN 59
- AUTO TUNE 59
- MAINTENANCE 62
- PREVENTATIVE 63
- SCHEDULE 63
- PERFORMING SYSTEM 64
- CHECKING THE 65
- FLUID LEVEL IN 65
- RESERVOIR 65
- AINTENANCE 5-5 66
- KEY/DISPLAY 67
- INPUT TEST 68
- OUTPUT TEST 69
- DISABLING OR 70
- ENABLING 70
- MONITORS 70
- CALIBRATING 71
- OPERATING 73
- TROUBLESHOOTING 74
- A FEW WORDS 75
- HOW TO IDENTIFY 76
- CAUSE OF A 76
- SHUT DOWN 77
- Possible cause 78
- Solution 78
- HUT DOWN 78
- 6-8 TROUBLESHOOTING 81
- 6-10 TROUBLESHOOTING 83
- WILL NOT 85
- POWER UP 85
- CHECKING AND 86
- REPLACING 86
- RESETTING 87
- OVERLOADS 87
- REPLACING THE 87
- PUMP OVERLOAD 87
- MOTHERBOARD 88
- CONTACTOR 89
- CHECKING 90
- THERMOCOUPLES 90
- REPAIRING 91
- SOLENOID 91
- EPAIRING 92
- ELEMENTS 93
- REMOVING 95
- DISASSEMBLING 96
- ASSEMBLING 96
- - 2 HP PUMPS 96
- 3 - 7.5 HP PUMPS 97
- WE’RE HERE 100
- PPENDIX A-2 101
- DIAGRAMS 102
- ECHNICAL INFORMATION 104
- SPI COMMANDS 106
- SUPPORTED BY 106
- THERMOLATOR 106
- SPI STATUS WORDS 107
- Status, Machine 2 109
- 7439-97-6 110
- /DIAGRAMS 112
- SPARE PARTS 113
- IRING DIAGRAM 116
- IRCUIT BOARD UGH015/0100 117
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